Shaft Area Profile Evaluator (SHAPE)

A cost effective QA testing device providing a visual representation of foundation excavation prior to concrete pour in wet conditions

  • Wireless acquisition calculations of shaft profile to determine shaft radius, volume and verticality, 360 degree, 2D and 3D profile views
  • Data acquisition at a rate of approximately one scan per second with eight channels scanned simultaneously
  • Quick connection to Kelly bar or can be used with a top mount winch system
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SHAPE is a cost-effective quality assurance testing device used for deep foundations such as drilled shafts, slurry walls, barrettes and more to determine the excavation dimensions and verticality. 

Drilled shafts are rarely ideal cylinders and irregularities can affect capacity and design. SHAPE better characterizes the three-dimensional
shape of drilled shafts and other excavated deep foundation elements. SHAPE provides a fast, economical visual representation of the foundation excavation and verticality prior to placing concrete in wet conditions.

SHAPE offers:
• Quick connection to Kelly bar or can be used with an optional winch system
• Multi-channel ultrasonic device to scan the sidewall condition of wet pour drilled shafts
• Wireless acquisition calculations of shaft profile to determine shaft radius, volume and verticality
• Data acquisition at a rate of approximately one (1) scan per second 
• Four (4) or Eight (8) channels scanned simultaneously SHAPE’s drilling stem advancement rate is approximately one (1) foot per second,
offering 360˚, 2D and 3D profile views.

 

Patent No. 10,330,823

SHAPE Technical Specifications

November 2019
PDF Format

*Patent Pending

SHAPE Body

Size: 355 x 914 mm (14 x 36 inches)
Weight: 45.36 Kg (100 lbs.)
Material: Stainless Steel and Aluminum
Standard Kelly Bar Connection Sizes: 101.6 mm (4 in), 152.4 mm (6 in), 203.2 mm (8 in)
Temperature Range: -20 to +55°C Operating; -40 to +85°C Storage
Power: 6-hour continuous usage with external 12V battery
Continuous real time wave-speed calibration during collection
Sensors: 8 Receivers and 8 Transmitters
Sampling Rate: 1 MHz Sampling Frequency

SHAPE Tablet

Size: 320 X 250 X 68 mm (12.6 x 9.8 x 2.7 inches)
Weight: 5 Kg (11 lbs.)
Temperature range: 0 to 40°C operating; -20 to 65°C storage
Display: 26.4cm (10.4”), sunlight readable, resolution 1024 X 768; capacitive touch screen
Video Outputs: HDMI, VGA
Battery Power: 4-hour continuous data collection 12 V battery + back-up battery standard
Charging time: 6-hour max; 120/240 charger input voltage
Operating System: Microsoft Windows® 10 IoT Enterprise LTSC
Data storage and ports: 128 GB or larger SSD internal drive; Ethernet port; 4 USB ports
Optional external accessories: USB keyboard and mouse
Remote Operation: SHAPE Tablet is equipped for high speed internet access and remote operation
Technical support: SHAPE Tablet is equipped for remote error checking and updating
Units of operation: Traditional US, SI, or Metric
Full one-year warranty on parts and labor
Technical manual provided in PDF form on a USB

Shaft Criteria

Minimum Shaft Diameter: 760 mm (30 in)
Maximum Shaft Diameter: 3600 mm (144 in)
Maximum Shaft Length: 150 m (492 ft)
Data Collection in Water, Polymer Slurry, and Bentonite Slurry
Maximum sand content during data collection: 10%

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